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ESPRESSObin — SecuBox Installation Guide

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Complete guide for installing SecuBox on GlobalScale ESPRESSObin boards via U-Boot.

Hardware Variants

Model	SoC	CPU	RAM	eMMC	Release
ESPRESSObin v5	Armada 3720	2× A53 @ 800MHz	512MB-1GB	—	2017
ESPRESSObin v7	Armada 3720	2× A53 @ 1.2GHz	1-2GB	0/4/8GB	2019
ESPRESSObin Ultra	Armada 3720	2× A53 @ 1.2GHz	1-4GB	8GB	2020

SecuBox Support:

✅ ESPRESSObin v7 (recommended)
✅ ESPRESSObin Ultra
⚠️ ESPRESSObin v5 (limited — 512MB/1GB RAM, no SECUBOX_LITE profile)

eMMC Storage Limits

Configuration	eMMC	Max Image Size	Build Flag
No eMMC	—	SD only	—
4GB eMMC	4 GB	3.5 GB	`--size 3.5G`
8GB eMMC	8 GB	6 GB	default 4G OK

Important:

Default SecuBox image: 3.5GB (fits all eMMC variants)
gzwrite needs ~350MB RAM for decompression buffer
Leave 500MB+ free for wear leveling on eMMC

Board Layout & Connectors

┌─────────────────────────────────────────────────────────┐
│  ESPRESSObin v7 / Ultra                                 │
│                                                         │
│  ┌─────┐  ┌─────┐  ┌─────┐     ┌──────────┐            │
│  │ WAN │  │LAN 1│  │LAN 2│     │ USB 3.0  │            │
│  │ RJ45│  │ RJ45│  │ RJ45│     │  (blue)  │            │
│  └─────┘  └─────┘  └─────┘     └──────────┘            │
│    eth0     lan0     lan1         USB                  │
│                                                         │
│  [PWR]  [RST]                  ┌──────────┐  ┌──────┐  │
│                                │  µSD     │  │ USB  │  │
│  ○○○○○○ ← UART (J1)            │  slot    │  │ 2.0  │  │
│  123456                        └──────────┘  └──────┘  │
│                                    mmc0       USB      │
│  [DIP SW] ← Boot mode                                  │
│  1 2 3 4 5                                             │
│                                                         │
│           ┌─────────────────┐                          │
│           │     eMMC        │ ← mmc1 (under board)     │
│           │     (8GB)       │                          │
│           └─────────────────┘                          │
└─────────────────────────────────────────────────────────┘

Serial Console (UART)

Pinout — J1 Header (6-pin)

Pin 1: GND    ← Connect to USB-TTL GND
Pin 2: NC
Pin 3: NC
Pin 4: RX     ← Connect to USB-TTL TX
Pin 5: TX     ← Connect to USB-TTL RX
Pin 6: NC

Settings: 115200 baud, 8N1, no flow control

# Linux
screen /dev/ttyUSB0 115200
# or
minicom -D /dev/ttyUSB0 -b 115200

# macOS
screen /dev/tty.usbserial-* 115200

# Windows: PuTTY → Serial → COM3 → 115200

DIP Switch Boot Modes

The 5-position DIP switch controls boot source and CPU speed.

Boot Source (SW1-SW3)

SW1	SW2	SW3	Boot Source
OFF	OFF	OFF	SPI NOR Flash (default U-Boot)
ON	OFF	OFF	eMMC
OFF	ON	OFF	SD Card
ON	ON	OFF	UART (recovery)
OFF	OFF	ON	SATA (if present)

CPU Speed (SW4)

SW4	CPU Frequency
OFF	1.2 GHz (default)
ON	800 MHz (reduced power)

Debug Mode (SW5)

SW5	Mode
OFF	Normal
ON	Debug / JTAG enable

For normal SecuBox operation: All switches OFF (boot from SPI NOR which loads U-Boot → then boot from eMMC/SD)

U-Boot Boot Scripts (Easiest Method)

Pre-compiled U-Boot scripts automate the boot and flash process.

Available Scripts

Script	Purpose	Description
`boot-usb.scr`	Live USB boot	Boot system directly from USB
`flash-emmc.scr`	Flash to eMMC	Write image to internal storage
`boot.scr`	eMMC boot	Normal boot after installation

Prepare USB Drive

# Download scripts and image
wget https://github.com/CyberMind-FR/secubox-deb/releases/latest/download/secubox-espressobin-v7-bookworm.img.gz
wget https://raw.githubusercontent.com/CyberMind-FR/secubox-deb/master/board/espressobin-v7/boot-usb.scr
wget https://raw.githubusercontent.com/CyberMind-FR/secubox-deb/master/board/espressobin-v7/flash-emmc.scr

# Format USB as FAT32
sudo mkfs.vfat -F 32 /dev/sdb1

# Copy files
sudo mount /dev/sdb1 /mnt
sudo cp secubox-espressobin-v7-bookworm.img.gz /mnt/
sudo cp boot-usb.scr /mnt/boot.scr
sudo cp flash-emmc.scr /mnt/
sudo umount /mnt

Live USB Boot (No Installation)

Boot directly from USB to test SecuBox:

Marvell>> usb start
Marvell>> load usb 0:1 $loadaddr boot.scr
Marvell>> source $loadaddr

The system boots from USB. Data is not persistent.

Install to eMMC

Flash SecuBox to internal eMMC storage:

Marvell>> usb start
Marvell>> load usb 0:1 $loadaddr flash-emmc.scr
Marvell>> source $loadaddr

Follow the prompts, wait for flash to complete (~3 min), then:

Marvell>> reset

Remove USB drive. SecuBox will boot from eMMC.

U-Boot Manual Flash Procedure

Method 1: USB Drive with gzwrite (Recommended)

Prepare USB Drive

# On your PC
wget https://github.com/CyberMind-FR/secubox-deb/releases/latest/download/secubox-espressobin-v7-bookworm.img.gz

# Format USB as FAT32 or ext4
sudo mkfs.vfat /dev/sdb1
# or
sudo mkfs.ext4 /dev/sdb1

# Copy image
sudo mount /dev/sdb1 /mnt
sudo cp secubox-espressobin-v7-bookworm.img.gz /mnt/
sudo umount /mnt

Flash via U-Boot

=> usb reset
resetting USB...
USB XHCI 1.00
scanning bus usb@58000 for devices... 2 USB Device(s) found
scanning usb for storage devices... 1 Storage Device(s) found

=> usb storage
  Device 0: Vendor: Kingston Rev:  Prod: DataTraveler 3.0
            Type: Removable Hard Disk
            Capacity: 29510.4 MB = 28.8 GB

=> ls usb 0:1
       314543223 secubox-espressobin-v7-bookworm.img.gz

=> setenv loadaddr 0x1000000
=> load usb 0:1 $loadaddr secubox-espressobin-v7-bookworm.img.gz
314543223 bytes read in 3422 ms (87.7 MiB/s)

=> gzwrite mmc 1 $loadaddr $filesize
Uncompressed size: 3758096384 bytes (3.5 GiB)
writing to mmc 1...
3758096384 bytes written in 142568 ms (25.1 MiB/s)

Method 2: SD Card with gzwrite

=> mmc dev 0
=> ls mmc 0:1
       314543223 secubox-espressobin-v7-bookworm.img.gz

=> setenv loadaddr 0x1000000
=> load mmc 0:1 $loadaddr secubox-espressobin-v7-bookworm.img.gz
=> gzwrite mmc 1 $loadaddr $filesize

Method 3: TFTP Network Boot

If you have a TFTP server:

=> setenv serverip 192.168.1.100
=> setenv ipaddr 192.168.1.50
=> setenv loadaddr 0x1000000
=> tftpboot $loadaddr secubox-espressobin-v7-bookworm.img.gz
=> gzwrite mmc 1 $loadaddr $filesize

Method 4: Raw mmc write (Uncompressed)

For uncompressed .img files (slower, requires larger USB):

=> load usb 0:1 $loadaddr secubox-espressobin-v7-bookworm.img
=> mmc dev 1
=> mmc write $loadaddr 0 $filesize

Note: mmc write expects block count, not byte count. Calculate: blocks = filesize / 512

Configure Boot Order

After flashing, set eMMC as primary boot:

=> setenv boot_targets "mmc1 mmc0 usb0"
=> saveenv
Saving Environment to SPI Flash... done

=> reset

Automatic Boot Methods

SecuBox images include two automatic boot methods:

Method A: boot.scr (Recommended)

U-Boot automatically searches for boot.scr on the boot partition:

=> load mmc 1:2 $loadaddr /boot/boot.scr
=> source $loadaddr

Or manually:

=> setenv bootcmd "load mmc 1:2 0x1000000 /boot/boot.scr; source 0x1000000"
=> saveenv

Method B: extlinux.conf (Distroboot)

If U-Boot has distroboot support:

=> run distro_bootcmd

This searches for /boot/extlinux/extlinux.conf automatically.

Manual Boot (Fallback)

If automatic boot fails:

=> setenv loadaddr 0x1000000
=> setenv fdt_addr 0x2000000

=> load mmc 1:2 $loadaddr /boot/Image
=> load mmc 1:2 $fdt_addr /boot/dtbs/marvell/armada-3720-espressobin-v7.dtb

=> setenv bootargs "root=LABEL=rootfs rootfstype=ext4 rootwait console=ttyMV0,115200"
=> booti $loadaddr - $fdt_addr

U-Boot Device Reference

Device	U-Boot	Linux	Description
SD Card	`mmc 0`	`/dev/mmcblk0`	microSD slot
eMMC	`mmc 1`	`/dev/mmcblk1`	Internal eMMC
USB	`usb 0`	`/dev/sda`	USB storage
SPI NOR	`sf 0`	`/dev/mtd0`	U-Boot firmware

Network Interfaces (Linux)

ESPRESSObin uses a Marvell 88E6341 DSA switch:

Interface	U-Boot	Linux	Role	IP (default)
eth0	—	eth0	WAN (upstream)	DHCP client
lan0	—	lan0	LAN port 1	br-lan member
lan1	—	lan1	LAN port 2	br-lan member
—	—	br-lan	LAN bridge	192.168.1.1/24

Troubleshooting

USB Not Detected

=> usb reset
=> usb tree
=> usb info

Try different USB port or USB 2.0 drive (some USB 3.0 drives have issues).

eMMC Not Detected

=> mmc list
mmc@d0000: 0 (SD)
mmc@d8000: 1 (eMMC)

=> mmc dev 1
=> mmc info
Device: mmc@d8000
Manufacturer ID: 15
OEM: 100
Name: 8GTF4
Bus Speed: 52000000
Mode: MMC High Speed (52MHz)
Capacity: 7.3 GiB

If mmc dev 1 fails, the board may not have eMMC — use SD card.

gzwrite Fails — Out of Memory

=> setenv loadaddr 0x1000000

For 1GB boards, ensure the image is compressed (.img.gz).

Boot Fails — Wrong boot_targets

=> print boot_targets
boot_targets=mmc0 usb0 mmc1

=> setenv boot_targets "mmc1 mmc0 usb0"
=> saveenv
=> reset

Reset U-Boot Environment

=> env default -a
=> saveenv
=> reset

Check Environment

=> print
=> print bootcmd
=> print boot_targets

Recovery — UART Boot

If U-Boot is corrupted:

Set DIP switches: SW1=ON, SW2=ON, SW3=OFF (UART boot mode)
Use mvebu_xmodem or kwboot to load U-Boot via serial
Flash new U-Boot to SPI NOR
Reset DIP switches to normal

# Linux recovery (requires kwboot)
sudo kwboot -t -b u-boot-espressobin.bin /dev/ttyUSB0 -B 115200

Post-Installation

Default Credentials

User	Password
root	secubox
secubox	secubox

First Steps

# Connect via serial or SSH
ssh root@192.168.1.1

# Change passwords
passwd root
passwd secubox

# Check status
secubox-status

# Access Web UI
# https://192.168.1.1:8443

Verify Network

# Check interfaces
ip link show

# Check bridge
bridge link show

# Check IP addresses
ip addr show

Performance Notes (ESPRESSObin vs MOCHAbin)

Metric	ESPRESSObin v7	MOCHAbin
CPU	2× A53 @ 1.2GHz	4× A72 @ 1.4GHz
RAM	1-2 GB	4 GB
Network	3× GbE	4× GbE + 2× 10GbE
DPI Mode	Passive only	Inline capable
CrowdSec	Lite mode	Full mode
SecuBox Profile	secubox-lite	secubox-full

ESPRESSObin — SecuBox Installation Guide

Hardware Variants

eMMC Storage Limits

Board Layout & Connectors

Serial Console (UART)

Pinout — J1 Header (6-pin)

DIP Switch Boot Modes

Boot Source (SW1-SW3)

CPU Speed (SW4)

Debug Mode (SW5)

U-Boot Boot Scripts (Easiest Method)

Available Scripts

Prepare USB Drive

Live USB Boot (No Installation)

Install to eMMC

U-Boot Manual Flash Procedure

Method 1: USB Drive with gzwrite (Recommended)

Prepare USB Drive

Flash via U-Boot

Method 2: SD Card with gzwrite

Method 3: TFTP Network Boot

Method 4: Raw mmc write (Uncompressed)

Configure Boot Order

Automatic Boot Methods

Method A: boot.scr (Recommended)

Method B: extlinux.conf (Distroboot)

Manual Boot (Fallback)

U-Boot Device Reference

Network Interfaces (Linux)

Troubleshooting

USB Not Detected

eMMC Not Detected

gzwrite Fails — Out of Memory

Boot Fails — Wrong boot_targets

Reset U-Boot Environment

Check Environment

Recovery — UART Boot

Post-Installation

Default Credentials

First Steps

Verify Network

Performance Notes (ESPRESSObin vs MOCHAbin)

See Also

Projet

Soutenir

🔴 BOOT — Démarrer

🟢 ROOT — Configuration

🟣 MIND — Modules

🔵 MESH — Référence

🟠 WALL — Matériel

🤖 Workflow Agents

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